Ceramic Pro-Ceramic Production Expertise

Example

Ceramic Pro can calculate the optimal mix of clay, feldspar, silica, and water for a desired viscosity and density, which affects the moldability and strength of the ware.

Scenario

In a scenario where a manufacturer faces high defect rates in cast pieces, Ceramic Pro would adjust slip parameters to reduce sedimentation and enhance fluidity, leading to more uniform cast products.

Example

It provides guidance on mold filling speeds and pressures, tailored to the specific equipment and designs used by a manufacturer.

Scenario

When transitioning to a new mold design that features intricate details, Ceramic Pro advises on adjusting the casting pressure and time to prevent defects in the ware's fine details.

Example

The tool determines optimal drying and firing schedules based on the composition and thickness of the items, which helps in minimizing shrinkage and deformation.

Scenario

For products experiencing warping during firing, Ceramic Pro would recommend modifications to the heating rate and soaking time at peak temperatures to ensure even thermal expansion.

Example

It suggests the best glaze compositions and application methods to achieve uniform surfaces without drips or bubbles.

Scenario

If a batch exhibits pinholing in the glaze, Ceramic Pro could suggest increasing the hold time at peak temperature or revising the glaze formulation to eliminate small surface defects.

Example

The tool uses historical defect data to train models that predict new defects, and suggests corrective actions.

Scenario

Utilizing AI-driven image analysis, Ceramic Pro identifies defects not easily visible to human inspectors, such as micro-cracks, enabling early corrective measures.